Water management and leak detection for hot water tank

  • Inventors: HOULE ANDRE
  • Assignees: Andre Houle
  • Publication Date: August 03, 2006
  • Publication Number: US-2006169321-A1

Abstract

A water management and leak detection has a containment system to contain hot water tank leaks and and electrical circuits that manage water flow and electricity to the hot water tank.

Claims

1 . A water management and leak detection for hot water tanks comprising: a rigid secondary container to contain a hot water tank consisting of two halves mated together around the said water tank; attachment means to attach the two halves together; access hatches to access heating elements panels; a bail pump and a water sensor. 2 . A water management and leak detection for hot water tanks comprising: a soft secondary container to contain a hot water tank; a non metallic sealing zipper to open said soft secondary container; a bail pump and a water sensor. 3 . A water management and leak detection for hot water tanks comprising: a hybrid secondary container having a rigid bottom basin and a skirt extending upwardly therefrom and a tightening belt at the top of the said skirt; a bail pump and a water sensor. 4 . A water management and leak detection for hot water tanks comprising: a modular rigid container comprised of at least one but preferably a plurality of slightly conical modules; each said conical modules shaped so as to sealably wedge into one another to create said sealed modular rigid container. 5 . A water management and leak detection for hot water tanks as in claims 1 , 2 , 3 and 4 comprising: means for controlling water and heating by way of an electrical circuit having electromechanical and electric components. 6 . A water management and leak detection for hot water tanks as in claim 5 wherein said means for controlling water and heating comprising: static relays; a manual switch; a main programmable timer; a remote control receiver; electromechanical valve; an alarm. 7 . A water management and leak detection for hot water tanks as in claim 6 further comprising: a water control relay having a water control timer. 8 . A water management and leak detection for hot water tanks as in claim 6 further comprising: motion detectors; motion detector timer. 9 . A water management and leak detection for hot water tanks as in claim 6 further comprising: a water control relay having a water control timer. 10 . A water management and leak detection for hot water tanks as in claim 6 further comprising: a water control relay having a water control timer; a main water line valve to control a main water line having a main water line timer. 11 . A water management and leak detection for hot water tanks as in claim 6 further comprising: a main water line valve to control a main water line having a main water line timer; said main water line timer being positioned to override said main programmable timer. 12 . A water management and leak detection for hot water tanks as in claim 6 further comprising: a main water line valve to control a main water line having a main water line timer; said main water line timer being positioned to be slave to said main programmable timer. 13 . A water management and leak detection for hot water tanks as in claim 6 further comprising: an additional timer to control said main water line valve. 14 . A water management and leak detection for hot water tanks as in claim 6 further comprising: a motion detector timer to control said main water line timer. 15 . A water management and leak detection for hot water tanks as in claims 6 - 14 wherein said means for controlling water and heating comprising: said motion detectors and said motion detector timers being in an open loop. 16 . A water management and leak detection for hot water tanks as in claims 6 - 14 wherein said means for controlling water and heating comprising: said motion detectors and said motion detector timers being in an closed loop.
BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] This invention relates generally to alarm systems but more particularly to alarm warning against leakage of a water tank. [0003] 2. Background [0004] Hot water tanks have a certain life expectancy and although most people appreciate a good hot shower, they tend to forget that it comes from a hot water tank since that object is generally hidden in the basement or deep into some closet or locker, out of sight out of mind that is until they find themselves knee deep in water. [0005] In apartment dwellings or multiple unit condos, a lot of damage can result from a hot water tank leak with water leaking down one or more storeys. For this reason, a number of inventions have dealt with this potential problem. Since leaks generally occur on the inner section and that water is usually stopped by the layer of insulation and then the outer sheet of metal, water essentially seeps out from the bottom and the prior art teaches the use of a shallow container placed underneath the tank to receive leaked water. Optionally, a pump such as a ship bail pump can be used to pump the water from that shallow container into a drain. [0006] A number of other inventions teach various electromechanical means to detect a water leak, shut down electrical power to the water tank should a leak be detected and of course, shut down a main valve so that water intake is stopped thus limiting the amount of water that will leak. [0007] More elaborate inventions provide total management of water and leak or any damage in the water line. There is even some remote controlled leak detection and flood prevention systems. [0008] With the evolution of microelectronics and electromechanical devices, it is relatively easy to build a complete water management system using of the shelf components but there is still room for a practical means of containing the water that has already leaked and may continue to leak even after teh water valve is shut simply because a tank holds a lot of water. SUMMARY OF THE INVENTION [0009] It is a first object of this invention to provide for a safety system which alerts of a leak in a hot water tank. [0010] It is a second object of this invention to provide for a safety system which eliminates potential water damage caused by a leaky hot water tank, even a severely damaged tank having extensive water leakage. [0011] It is a third object of this invention to provide for a system that manages the water leak problem. [0012] It is a final object of this invention to provide a system of management for hot water tank accessible by remote control. [0013] In order to do so, the present invention consists of a containment system that can come in more than one embodiment: A rigid secondary container that covers the tank practically entirely, a soft secondary container resembling a plastic bag, a rigid modular containment system is also disclosed. There is also a hybrid embodiment, that of a shallow rigid basin placed underneath the tank with a soft shower curtain type soft layer loosely surrounding the tank. All embodiments have water sensors or a float to sound off an alarm which can be independent or part of an overall security system. There is also a battery powered bilge pump that can operate even under a power outage. Moreover a variety of electrical circuits offer many options to handle water management which goes beyond the mere intake shutoff to the tank, the electrical circuits also handle the sensors and the alarm. A remote control can access remotely the water intake valve as well as the fuel line, for gas or oil tanks or the power for electric tanks in order to shut off the tank to save on utility bills when away on vacation or even on a daily basis to schedule stops and starts according to planned needs like showers, dishwasher, clothes washing, etc. Motion detectors can detect when someone walks into a room to use the water so that the water shutoff valve can be opened. All within the scope and spirit of this invention, a variety of permutations, added functionalities and backup or redundant systems can be combined into various electrical circuits performing water management. [0014] The foregoing and other objects, features, and advantages of this invention will become more readily apparent from the following detailed description of a preferred embodiment with reference to the accompanying drawings, wherein the preferred embodiment of the invention is shown and described, by way of examples. As will be realized, the invention is capable of other and different embodiments, and its several details are capable of modifications in various obvious respects, all without departing from the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive. BRIEF DESCRIPTION OF THE PREFERRED EMBODIMENT [0015] FIG. 1 Side elevation of a water tank jacketed by a rigid secondary container. [0016] FIG. 2 Side elevation of a water tank jacketed by a soft secondary container. [0017] FIG. 3 Side elevation of a water tank jacketed by a hybrid secondary container. [0018] FIG. 4 a Side elevation of an alternate rigid secondary container having modular coinical sections. [0019] FIG. 4 b Orthogonal view of a conical module. [0020] FIGS. 5-17 Diagrams of various electrical circuits. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT [0021] FIG. 1 A water tank ( 3 ) is enclosed inside a rigid secondary container ( 9 ) which consists of two halves ( 114 ) sealingly mated together around the water tank ( 3 ). Attachment means ( 116 ) attach the two halves together ( 114 ). Access hatches ( 118 ) can be made into the secondary container ( 9 ) to more easily access the panels ( 120 ) covering the heating elements usually found on electric hot water tanks. For gas or oil tanks; a removable panel at the bottom of the tank takes care of the access to the burner. Since each type of tanks—electric, gas, oil—has it's own set of standards as to their parts location, there is no need for too many different types of rigid secondary containers ( 9 ). A bilge pump ( 19 ) and water sensors or float ( 5 ) are placed at appropriate locations, usually at or near floor level. A drain ( 132 ) evacuates water being pumped by the bilge pump ( 19 ). In the event of a flood, a check valve ( 150 ) can receive water from outside of the secondary container ( 9 ) into the second container ( 9 ) where the float ( 5 ) can detect incoming water and start the bilge pump ( 19 ). Optionally, a secondary bilge pump ( 19 ′) can be situated anywhere on the floor such as a basement floor to detect a flood. The rigid secondary container ( 9 ) can optionally be capped by a lid ( 152 ). [0022] FIG. 2 A soft secondary container ( 134 ) operates much like the rigid secondary container ( 9 ) except that it is easier to remove in order to access the panels ( 120 ) or burner of the tank. The front opens by way of a non metallic zipper ( 136 ) that is sealing—much like zippers found on some sandwich bags. The rest of the components are as in FIG. 1 . [0023] FIG. 3 A hybrid secondary container ( 138 ) operates much like the rigid secondary container ( 9 ) or the soft secondary container ( 134 ). It has a rigid bottom basin ( 140 ) and a skirt ( 142 ) extending upwardly therefrom with a tightening belt ( 144 ) at the top. By loosening the belt ( 144 ), the skirt ( 142 ) drops and exposes the panels ( 120 ). The rest of the components are as in FIG. 1 . The non metallic zipper ( 136 ) of the soft secondary container ( 134 ) can be found on this hybrid secondary container ( 138 ) in lieu of the belt ( 144 ) as the belt ( 144 ) can be found on the soft secondary container ( 134 ), these features being interchangeable since both the soft secondary container ( 134 ) and the hybrid secondary container ( 138 ) are essentially the same except for the rigid bottom basin ( 140 ) found on the hybrid secondary container ( 138 ). [0024] FIG. 4 a A modular rigid container ( 146 ) provides a plurality of slightly conical modules ( 148 ) ( FIG. 4 b ) shaped so as to sealably wedge into one another to create a sealed modular rigid container which can be capped with a lid ( 152 ) (not shown) much like the rigid container ( 9 ) of FIG. 1 . Of course, this embodiment has all the features of the other embodiments and each of these embodiments can have any of the circuit configurations discussed next. [0025] In order to provide water management functionality, a variety of components can surround the water tank ( 3 ). For the sake of simplicity, some components described in the previous figures are not shown in the circuit diagrams. A number of circuit configurations shown in FIGS. 5 to 17 are possible, wherein can be found the following components: A main circuit board ( 1 ) which is generally the house circuit board and not part of the invention per se, static relays ( 2 ) designed to receive high amperage high voltage such as those required for an electric hot water tank ( 3 ), they serve to turn the elements on or off. A manual override switch ( 4 ), a main programmable timer ( 6 ) to turn the water tank on or off according to certain schedules, a remote control receiver ( 7 ) to receive programming instructions or basic on/off instructions. Motion detectors ( 10 ) can be used on some installations to open water supply by way of an electromechanical valve ( 8 ), in which case a motion detector timer ( 11 ) sets a delay for the on activation after the signal from the motion detector ( 10 ) has ended. A water control relay ( 12 ) with a water control timer ( 13 ) shuts off water to the tank and are slave to the motion detector ( 10 ). A main water line relay ( 15 ) opens and shuts a main water line valve ( 16 ) and a main water line timer ( 14 ), both slave to the main programmable timer ( 6 ). The motion detector timer ( 11 ) can be set to override the main programmable timer ( 6 ). The main water line timer ( 14 ) can be positioned to either override the main programmable timer ( 6 ) as in FIG. 11 or be slave to it as in FIG. 10 . The motion detector ( 10 ) can control both the water to the hot water tank ( 3 ) and the static relays ( 2 ) which control the heating elements or just the static relays ( 2 ). FIG. 5 shows a circuit having a static relay timer ( 17 ) which overrides the main programmable timer ( 6 ) in order to control the static relays ( 2 ). The motion detectors ( 10 ) as well as the motion detector timers ( 11 ) can be in an open loop as per FIGS. 7 to 11 or in an closed loop as per FIGS. 12 to 17 . FIGS. 13 to 16 show a configuration wherein a main water valve timer ( 18 ) control the main water line valve ( 16 ). All circuits are equipped with an alarm ( 20 ) which can alert in case of a water tank leak, flood, power outage or any such problem.

Description

Topics

Download Full PDF Version (Non-Commercial Use)

Patent Citations (15)

    Publication numberPublication dateAssigneeTitle
    US-3920031-ANovember 18, 1975Don A MaxfieldSafety shutoff device
    US-4324268-AApril 13, 1982Jacobson Avram AAutomatic flood control valve
    US-4909274-AMarch 20, 1990Rodriguez Osmani AValve apparatus
    US-4944253-AJuly 31, 1990Bellofatto Richard CSafety system for hydronic water heaters and boilers
    US-5240022-AAugust 31, 1993Franklin Robert CAutomatic shutoff valve
    US-5334973-AAugust 02, 1994Furr Mark ALeak detection and shut-off apparatus
    US-5345224-ASeptember 06, 1994Brown Jimmy DLeak detection and management apparatus including a programmable message device for a hot water heater
    US-5441070-AAugust 15, 1995Thompson; Gary E.Fluid management system
    US-5844492-ADecember 01, 1998Buffin, Sr.; John J.Water leakage detection and gas shut-off device
    US-5870024-AFebruary 09, 1999Arvelo, Jr.; Hector E.Hot water heater leak protection system
    US-6057770-AMay 02, 2000Justesen; EdwardWater leakage detection and flood prevention device
    US-6186162-B1February 13, 2001Michael J. Purvis, J. Rodney Bryan, Jr.Leak detection and shut-off apparatus
    US-6489895-B1December 03, 2002Steven P. ApelmanFail-safe leak detection and flood prevention apparatus
    US-6543471-B1April 08, 2003James H. CarrollWater heater fail safe apparatus
    US-6997207-B2February 14, 2006Mckesson William SWater-heater pan

NO-Patent Citations (0)

    Title

Cited By (10)

    Publication numberPublication dateAssigneeTitle
    FR-3018350-A1September 11, 2015Michel Jean Rene GeorgesSiphon anti fuite
    US-2009195397-A1August 06, 2009Kevin M. Murphy, LlcFluid Detection and Containment Apparatus
    US-2012067301-A1March 22, 2012Braathen Thor FWater-heater, a combination of a top cover and bottom tray for a water heater, and a bottom cover
    US-2013037129-A1February 14, 2013Kevin M. Murphy, LlcIntegral Fluid Detection and Containment Apparatus
    US-8013749-B2September 06, 2011Kevin M. Murphy, L.L.C.Fluid detection and containment apparatus
    US-8643497-B2February 04, 2014Kevin M. Murphy, LlcIntegral fluid detection and containment apparatus
    US-9194606-B2November 24, 2015Thor Frølich BraathenWater-heater, a combination of a top cover and bottom tray for a water heater, and a bottom cover
    WO-2010137987-A2December 02, 2010Braathen Thor FA water heater, a combination of a top cover and p bottom tray for a water heater, and a bottom cover for a water heater, for preventing water damage
    WO-2010137987-A3January 17, 2013Braathen Thor FA water heater, a combination of a top cover and p bottom tray for a water heater, and a bottom cover for a water heater, for preventing water damage
    WO-2014097214-A1June 26, 2014Conlagro Civils CcWater heater installation and components